Production of a fermentation product

ABSTRACT

A process of separating suspended solids from a fermentation liquor by subjecting the liquor to a solids-liquid separation stage, wherein the fermentation liquor is produced in a fermentation process for the production of a fermentation product, and which liquor comprises lignin, wherein the solids-liquid separation stage is assisted by a treatment system, characterized in that the treatment system comprises an anionic polymer, with the proviso that the treatment system and does not include a cationic polymer having an intrinsic viscosity (IV) of at least 4 dl/g.

The present invention relates to processes of treating a substrate, andin particular plant derived material, to provide an aqueous liquorcontaining sugars which are used in a fermentation process to produce afermentation product. In particular the present invention relates to aprocess of dewatering a fermentation broth residue, produced as aby-product from the distillation recovery of a fermentation product ordewatering a fermentation broth to remove solids prior to carrying out adistillation recovery of a fermentation product. Typically the dewateredsolids are dried and used as a solid fuel. The clarified water wouldnormally be returned to watercourses and/or used as wash liquor furtherback in the process.

Typically such fermentation products include for instance ethanol,glycerol, acetone, n-butanol, butanediol, isopropanol, butyric acid,methane, citric acid, fumaric acid, lactic acid, propionic acid,succinic acid, itaconic acid, acetic acid, acetaldehyde and3-hydroxypropionic acid, glyconic acid and tartaric acid and amino acidssuch as L-glutamic acid, L-lysine, and L-aspartic acid, L-tryptophan,L-arylglycines or salts of any of these acids.

It is known to treat a biomass with acid in order to hydrolysepolysaccharides to the component sugars that can be used in afermentation process to produce a fermentation product. For instanceU.S. Pat. No. 4,384,897 describes a method of treating biomass materialin which it is subjected to a two stage hydrolysis in whichpolysaccharides that are more easily hydrolysed, such as hemicelluloseand then in a second stage the material that is more difficult todepolymerise e.g. cellulose, is depolymerised using a more severehydrolytic treatment. The products of the first and second stagesinclude sugar solutions, organic acids and aldehydes. Themonosaccharides are subjected to fermentation to produce ethanol and thebeer resulting from the fermentation may then be subjected torectification to produce ethanol of commercial grade. U.S. Pat. No.4,384,897 sets out to provide improvements in more efficient washing ofsolids, the use of co-current washing or countercurrent washing ofsolids and proposes the use of ferric and or aluminium ions asflocculating agents to separate finely dispersed solids resulting fromthe neutralisation of the hydrolysate liquor stream.

U.S. Pat. No. 4,728,613 describes the use of a glycol derivative and aninorganic salt to recover extracellular enzymes from whole fermentationbeer. High concentrations of the glycol derivative (1-15 weight percent)and inorganic salt (8-35 weight percent) are used to form a 2 phasesystem to recover the enzyme.

U.S. Pat. No. 5,552,316 concerns the combination of anionic and cationicflocculants that are used to clarify an aqueous solution containingmicrobial cells (Escherichia coli). The E. coil is generated in afermentation process.

It is also known from a National Renewable Energy Laboratory (NREL)report entitled “Lignocellulose Biomass to Ethanol Process Design andEconomics of Co-Current Dilute Acid Prehydrolysis and EnzymaticHydrolysis Current and Future Scenarios”, NREL/IP-580-26157 (July 1999)to treat cellulose as the second polysaccharide by a cellulase enzyme inorder to hydrolyse the cellulose into its component sugars. In one formof this process the solid by-product residue resulting from the firsthydrolysis step and containing cellulose is divided into a main streamand a secondary stream. The main stream is fed directly into thefermentation vessel and the secondary stream is passed to a cellulaseproduction stage, in which fungi are allowed to grow and act upon thecellulose, such that sugars and cellulase are formed. The sugars andcellulase are then fed into the fermentation vessel and the cellulaseacts upon the cellulose from the main stream and converts it into thecomponent sugars which in turn can be fermented to produce thefermentation product.

It is known to treat shredded cellulosic material using concentratedacid to provide aqueous solutions of sugars, which can be used in afermentation process. For instance U.S. Pat. No. 4,650,689 discloses aprocess of preparing ethanol from cellulosic material by subjecting thecellulosic material to highly concentrated mineral acid gas such as HClunder pressure, and treatment with hot water to give a liquor containingsugars which can be fermented.

U.S. Pat. No. 5,975,439 describes an automated process for producingethanol by shredding the cellulosic component of municipal solid wasteand mixing this with equal amounts of concentrated sulphuric acid athigh temperature to provide a digested mixture. The aqueous sugarsolution is separated from the solids by a filtration process beforebeing subjected to a fermentation process.

However, in the recovery of the fermentation product from thefermentation broth it is sometimes necessary to continually distil offthe fermentation product in a distillation stage, wherein a stillagestream, comprising residues and by-products is removed.

WO-A-8603514 describes manufacture of ethanol by fermentation and thenextraction of the ethanol from the fermentation broth. The residualfermentation broth liquor contains yeast and dissolved polymericmaterials such as polysaccharides and proteins. An advantage of locatingthe solid liquid separation stage after the distillation stage is thatsome part of the non-separable dissolved protein in the fermentationliquor is transferred into a separable form through coagulation due toheating in the distillation and heat exchange processes.

In a study by Ann C Wilkie et al., (Biomass and Bioenergy 19 (2000)63-102), the treatment of ethanol stillage is evaluated. The bacterium,Zymomonas mobilis has been shown to produce higher ethanol yields butthere is difficulty in separating the stillage liquor from the solidmaterial. The study also identifies the difficulty in separatingsuspended solids from sugar crops and cellulosic crops.

In general, the stillage stream or still bottoms resulting from thedistillation processes is subjected to solids-liquid separation step toproduce a dewatered product which can be dried to produce a dry solidfuel product. The aqueous liquid separated from the solids are eitherreturned to watercourses and/or recycled as wash water used in thewashing of acid treated plant derived material. The stillage stream orstill bottoms are normally high in biological oxygen demand (BOD) and soit is important to ensure that the aqueous liquid is effectivelyclarified and the water produced there from is substantially free ofimpurities in order not to poison watercourses and/or when used as washliquor contaminate the substrate that is being washed.

The stillage stream contains precipitated protein based impurities andhigh levels of lignin, which make it difficult to flocculate and effectsolids liquid separation. It is known from an NREL report entitled“Liquid/Solid Separation” 99-10600/14 (March 2001) to treat postdistillate slurry with a single polymer solution of concentration 0.01to 0.02 wt %, identified as Perc-765, at doses in the range of 0.4 to 1kg/tonne of dry solids to effect the dewatering of the solids on a beltpress to a final solids content of 26-29 wt %. However, the filtrateclarity is poor. When separating a dilute feed of 3 to 4 wt % insolublesa filtrate containing solids of 0.25 wt % or greater is produced. It isnoted that when operating with a desired feed concentration of 11.7 wt%, the ability to flocculate the solids may be even worse and it will benecessary to either dilute the feed stream, use greater mixingintensity, and/or increase the polymer dose. Based on the final solidscontent and the filtrate solids achieved in these studies belt presseswere not recommended for this application. Normally such liquors havebeen subjected to elevated temperatures, for instance above 50° C. andcan be as high as 95° C. or 100° C. and for process time and energyefficiency reasons may require solid/liquid separation at elevatedtemperatures, typically above 50° C. which adds further to thedifficulty of optimisation of the separation stage.

International application PCT/EP 03/08427 (unpublished at the prioritydate of the present application) addressed the difficulty in adequatelyflocculating such liquors that have been subjected to these elevatedtemperatures. Improvements in solid/liquid separation of a fermentationproduct that comprises lignin were achieved using a treatment systemcomprising a cationic polymer having an intrinsic viscosity of at least4 dl/g. The process involves using a dose and of cationic polymer ofabove 2 kg/tonne based on dry weight of suspension, or in using thecationic polymer and a co-additive selected from anionic polymer, acationic polymer of intrinsic viscosity below 4 dl/g and a cationiccharge density of at least 3 meq/g and/or inorganic coagulants and/orcharged microparticulate material.

The term “fermentation liquor” is used here to include mixtures oftenreferred to as “mixed fermentation liquor”, or “fermentation broth”.These liquors include those resulting from agricultural plant derivedmaterials that have been subjected to one or more fermentation stages.

We provide a process of separating suspended solids from a fermentationliquor by subjecting the liquor to a solids liquid separation stage,

wherein the fermentation liquor is produced in a fermentation processfor the production of a fermentation product and in which the liquorcomprises lignin,

wherein the solids liquid separation stage is assisted by a treatmentsystem, characterised in that the treatment system comprises an anionicpolymer,

with the proviso that the treatment system does not include a cationicpolymer having an intrinsic viscosity (IV) of at least 4 dl/g.

We have found that surprisingly the yield and/or efficiency of theprocess can be improved by effecting a rapid but efficient solids liquidseparation of the solid residues from an aqueous fermentation liquorcontaining lignin and other lignin-cellulosic type materials and thatthe liquor can be recycled to the fermentation process. Generally thefermentation liquor will also contain BOD. The treatment system of thepresent invention allows a significantly improved separation of liquorsfrom the solid residues and by-products. In particular the processinduces more effective flocculation and the separation process is foundto be significantly faster. In addition the solid residues, whichcontain mainly lignin, resulting from the separation process have highercake solids than conventional separations. Such a solid product wouldtake less time and energy to dry and thus can be for instance used moreefficiently as a solid fuel.

The aqueous fermentation liquor that contains biomass, lignin and othersolid matter (that has undergone fermentation) may have been subjectedto elevated temperatures through the inclusion of a heat treatment step.Such heat treatment may result in temperatures of at least 50° C. orsignificantly above, for instance 60 or 70° C. and especially in therange of 80 to 100° C. In one aspect of the invention the process isparticularly suitable to separation processes in which the fermentationliquor has been subjected to a distillation step. The process enablesthe recovery of soluble components from distillation still bottomliquors (stillage) that are produced as a result of fermentation andthat are rendered insoluble through distillation of the fermentationliquor in the production of a fermentation product, for instanceethanol. In another aspect of the invention the aqueous fermentationliquor may not have been subjected to an elevated temperature. This mayfor instance be in an analogous process in which the lignin containingsolids are separated from the aqueous fermentation liquor in a solidsliquid separation step before carrying out the distillation in asubsequent recovery of the fermentation product.

Thus we also provide a process of separating suspended solids from afermentation liquor by subjecting the fermentation liquor to asolid-liquid separation stage,

wherein the fermentation liquor is produced in a fermentation processfor the production of a fermentation product,

which fermentation liquor comprises lignin and in which the fermentationliquor has not been subjected to a temperature of at least 50° C.,

wherein the solids-liquid separation stage is assisted by a treatmentsystem, characterised in that the treatment system comprises an anionicpolymer.

Generally the fermentation liquor (containing biomass) will tend to beat a pH below neutral and often below 6. The pH can be as low as 3 butit usually would be at least 4 or 5.

The process concerns the dewatering of lignin-containing fermentationliquor and separation of solids therefrom, in which the fermentationliquor may or may not have been heat-treated. Typically the fermentationliquor may be derived from material such as lignocellulosics.

The process is particularly suitable for liquors containing lignin andwhich are high in BOD caused by the presence of soluble organiccompounds and in which the recovered clarified aqueous stream can berecycled into an earlier stage of the process. The treatment system ofthe present invention enables a significantly improved separation ofliquid from the solid residues and by-products. In particular theprocess induces more effective flocculation and the separation processis found to be significantly faster. In addition when the fermentationliquor contains lignin the solid residues (mainly lignin), resultingfrom the separation process have higher cake solids than those recoveredfrom conventional separations. Such a solid product would take less timeand energy to dry and thus can be for instance used more efficiently asa solid fuel.

In one aspect of the present invention the fermentation liquor issubjected to a distillation stage in which the fermentation product isrecovered, wherein the fermentation liquor is removed from thedistillation stage as a stillage stream and then subjected to the solidsliquid separation stage. Thus in this form of the invention thefermentation liquor is essentially free of the fermentation product whenit is subjected to the solids liquid separation stage.

Alternatively the fermentation liquor contains the fermentation productwherein the fermentation liquor is subjected to the solids liquidseparation stage and then passed to a distillation stage wherein thefermentation product is recovered. Thus in this form of the inventionthe solids are removed prior to the distillation stage and thus thedistillation column and the stillage stream produced there from will besubstantially free of the solids.

The anionic polymer may be a suitable anionic natural, modified natural(semi-natural) or synthetic polymer. We have found that the treatmentsystem is particularly effective when using polymers that have a highanionic charge. The natural polymer will preferably have a lowequivalent weight below 300 (generally this is higher than 3.3 meq/g)and more preferably below 240 or 230. The equivalent weight can be aslow as 150 or lower. The equivalent weight is the molecular weightdivided by the number of anionic charges per polymer molecule. This canbe determined by colloid titration. Preferably the synthetic anionicpolymer used in the treatment system will comprise above 50% by weightanionic monomer units, (generally this is greater than 5.3 meq/g),especially above 60%, suitably between 65 and 100% by weight. In somecases it may be particularly desirable to use polymers that comprise anat least 70 or at least 80% by weight anionic monomer.

The anionic polymer may be a synthetic, modified natural (semi-natural)or natural polymer. Examples of suitable natural polymers includesulphated polysaccharides such as carrageenan. Other suitablepolysaccharides include those containing uronic acids such as alginatesand pectins.

Synthetic anionic polymers may be derived from ethylenically unsaturatedmonomer or monomer blend comprising at least one anionic monomer.Typically the anionic monomer and can be any suitable water-solubleethylenically unsaturated monomer and containing a pendant acid groupexisting either as the free acid or a salt thereof. The anionic polymermay be formed from anionic monomers selected from the group consistingof (meth) acrylic acid (or salts), maleic acid (or salts), itaconic acid(or salts), fumaric acid (or salts), vinyl sulfonic acid (or salts),allyl sulfonic acid and 2-acrylamido-2-methyl sulfonic acid (or salts).Suitable salts of the anionic monomers include alkali metal and ammoniumsalts. The polymers may be formed by the polymerisation of at least oneanionic monomer optionally in the presence of other suitable monomers,which could for instance be water-soluble non-ionic monomers such asacrylamide. By water-soluble we mean that the monomer has a solubilityof at least 5 g/100 ml at 25° C. A particularly suitable polymer issodium acrylate and its copolymer of sodium acrylate with acrylamide.

The polymers may be linear in that they have been prepared substantiallyin the absence of branching or cross-linking agent. Alternatively thepolymers can be branched or cross-linked, for example as in EP-A-202780.In the invention the anionic polymer may be formed by any suitablepolymerisation process. The polymers may be prepared for instance as gelpolymers by solution polymerisation, water-in-oil suspensionpolymerisation or by water-in-oil emulsion polymerisation. Whenpreparing gel polymers by solution polymerisation the initiators aregenerally introduced into the monomer solution to initiatepolymerisation. Once the polymerisation is complete and the polymer gelhas been allowed to cool sufficiently the gel can be processed in astandard way by first comminuting the gel into smaller pieces, drying tothe substantially dehydrated polymer followed by grinding to a powder.The polymers may be produced as beads by suspension polymerisation or asa water-in-oil emulsion or dispersion by water-in-oil emulsionpolymerisation, for example according to a process defined byEP-A-150933, EP-A-102760 or EP-A126528.

The anionic polymer is typically a high molecular weight polymer havinga molecular weight above 500,000 and usually of several million, forinstance 5 to 30 million. Preferably the anionic polymer exhibits anintrinsic viscosity of at least 4 dl/g. An aqueous polymer solution(0.5-1% w/w) is prepared based on the active content of the polymer. 2 gof this 0.5-1% polymer solution is diluted to 100 ml in a volumetricflask with 50 ml of 2M sodium chloride solution that is buffered to pH7.0 (using 1.56 g sodium dihydrogen phosphate and 32.26 g disodiumhydrogen phosphate per litre of deionised water) and the whole isdiluted to the 100 ml mark with deionised water. The intrinsic viscosityis measured using a Number 1 suspended level viscometer at 25° C. usingthe buffered salt solution as a ‘blank’ reading.

Particularly preferred polymers exhibit an intrinsic viscosity from 6 or7 dl/g and can be as high as 20 or 30 dl/g or higher. Typically they canbe in the range of 11 or 12 up to 26 or 27 dl/g.

The dose of anionic polymer is typically at least 50 grams per tonne(based on dry weight of fermentation liquor). The dose is usuallysignificantly higher, and can be typically up to 5000 grams per tonne.Usually the amount of polymer is added in an amount between 500 and 3000grams per tonne, especially around 750 to 2000 grams per tonne.

The treatment system desirably may employ the anionic polymer as a soletreatment agent. On the other hand for some systems it may beappropriate to use an additional flocculating agent or coagulant. Theadditional flocculating agent or coagulant may be for instance polymericor non polymeric and it could be organic or inorganic. However, theadditional ingredient should not include a cationic polymer having anintrinsic viscosity (IV) of at least 4 dl/g. We have found that theseparation process is particularly effective when the treatment systemcomprises a cationic coagulant as a second component in addition to theanionic polymer. In particular a preferred embodiment employs atreatment system that comprises (i) the anionic polymer and (ii) acationic polymer of intrinsic viscosity of below 4 dl/g.

In a treatment system comprising anionic polymer and cationic polymer ofintrinsic viscosity below 4 dl/g, these may be added simultaneously,either as a pre-mix or alternatively separately. In one preferred formof the invention the anionic polymer is added first followed by theaddition of low IV cationic polymer. The reverse order of addition isalso possible and may be particularly suited to certain cases.

The cationic polymer may be a low IV natural, semi-natural or syntheticcationic polymer which exhibit intrinsic viscosity of below 4 dl/g and acationic charge density of at least 3 meq/g.

Preferably the low IV polymer is selected from the group consisting ofpolyamines, amine/epihalohydrin addition polymers, polymers ofdicyandiamide with formaldehyde, polymers of diallyldimethyl ammoniumchloride (DADMAC), cationic starch, cationic inulin, polymers of dialkylamino alkyl (meth) acrylates (or salts) and dialkyl amino alkyl (meth)acrylamides (or salts). Polyamines may be commercially availablepolyamines, for instance polyethyleneimine (PEI). Cationic starch orcationic inulin may be commercially available products.

Preferred cationic polymers are addition polymers of formaldehyde withdimethylamine and optionally other amines such as ethylenediamine orpolymers of formaldehyde with dicyandiamide. More preferred low IVpolymeric coagulants include polymers of water soluble ethylenicallyunsaturated cationic monomer or blend of monomers of at least onecationic, non-ionic and/or anionic monomer(s) alone or with other watersoluble monomers, provided that the polymer has a cationicity of atleast 3 meq/g. By water-soluble we mean that the monomer has asolubility of at least 5 g/100 ml at 25° C. Particularly preferredpolymers are homopolymers of diallyldimethyl ammonium chloride orcopolymers of diallyldimethylammonium chloride with up to 20 mole %acrylamide. Typically such polymers would have molecular weights of upto 2,000,000 and usually below 1,000,000, for instance 200,000 up to600,000. Useful polymers would ideally exhibit an intrinsic viscosity ofbelow 4 dl/g.

The cationic polymer is suitably introduced into the aqueous suspensionin any suitable amount in order to effect flocculation or coagulation ofthe suspended solids. Usually the dose of polymer is at least 50 gramsper tonne (based on dry weight of fermentation liquor). The dose isusually significantly higher, and can be typically up to 5000 grams pertonne. Usually the amount of polymer is added in an amount between 500and 3000 grams per tonne, especially around 750 to 2000 grams per tonne.

The treatment system desirably may employ the anionic polymer inconjunction with other flocculant or coagulant additives. A particularlysuitable additive to be used as part of the treatment system with theanionic polymer is a siliceous material. The siliceous material may beadded simultaneously with the anionic polymer but usually would be addedsequentially, especially subsequently to the use of the anionic polymer.The siliceous material may be any of the materials selected from thegroup consisting of silica based particles, silica microgels, colloidalsilica, silica sols, silica gels, polysilicates, aluminosilicates,polyaluminosilicates, borosilicates, polyborosilicates, zeolites orswellable clay.

This siliceous material may be in the form of an anionicmicroparticulate material. Alternatively the siliceous material may be acationic silica. Desirably the siliceous material may be selected fromsilicas and polysilicates. The silica may be for example any colloidalsilica, for instance as described in WO-A-8600100. The polysilicate maybe a colloidal silicic acid as described in U.S. Pat. No. 4,388,150.

The polysilicates may be prepared by acidifying an aqueous solution ofan alkali metal silicate. For instance polysilicic microgels otherwiseknown as active silica may be prepared by partial acidification ofalkali metal silicate to about pH 8-9 by use of mineral acids or acidexchange resins, acid salts and acid gases. It may be desired to age thefreshly formed polysilicic acid in order to allow sufficient threedimensional network structure to form. Generally the time of ageing isinsufficient for the polysilicic acid to gel. Particularly preferredsiliceous material include polyaluminosilicates. Thepolyaluminosilicates may be for instance aluminated polysilicic acid,made by first forming polysilicic acid microparticles and then posttreating with aluminium salts, for instance as described in U.S. Pat.No. 5,176,891. Such polyaluminosilicates consist of silicicmicroparticles with the aluminium located preferentially at the surface.

Alternatively the polyaluminosilicates may be polyparticulatepolysicilic microgels of surface area in excess of 1000 m²/g formed byreacting an alkali metal silicate with acid and water soluble aluminiumsalts, for instance as described in U.S. Pat. No. 5,482,693. Typicallythe polyaluminosilicates may have a mole ratio of alumina:silica ofbetween 1:10 and 1:1500.

The siliceous material may be a colloidal borosilicate, for instance asdescribed in WO-A-9916708. The colloidal borosilicate may be prepared bycontacting a dilute aqueous solution of an alkali metal silicate with acation exchange resin to produce a silicic acid and then forming a heelby mixing together a dilute aqueous solution of an alkali metal boratewith an alkali metal hydroxide to form an aqueous solution containing0.01 to 30% B₂O₃, having a pH of from 7 to 10.5.

When the siliceous material is a swellable clay it may for instance betypically a bentonite type clay. The preferred clays are swellable inwater and include clays which are naturally water swellable or clayswhich can be modified, for instance by ion exchange to render them waterswellable. Suitable water swellable clays include but are not limited toclays often referred to as hectorite, smectites, montmorillonites,nontronites, saponite, sauconite, hormites, attapulgites and sepiolites.Typical anionic swelling clays are described in EP-A-235893 andEP-A-335575.

The dose of siliceous material would be typically at least 50 grams pertonne (based on dry weight of fermentation liquor). The dose would beusually significantly higher, and can be as much as up to 10,000 gramsper tonne or higher. Usually the amount of polymer is added in an amountbetween 100 and 3000 grams per tonne, especially around 500 to 2000grams per tonne.

In order to ensure that the coagulated or flocculated solids areseparated from the liquid medium, the fermentation liquor solid residueis subjected to a mechanical dewatering stage during or subsequent toapplication of the treatment system. The mechanical dewatering step isideally selected from at least one of, a centrifuge, a screw press, afilter press, a belt filter press, a horizontal belt filter orpreferably a pressure filter.

The aqueous liquid separated from the fermentation liquor solid residuescomprises sugars and/or other soluble components and BOD and the aqueousparts are generally free of unwanted suspended solids and desirablyrecycled into a fermentation process in order to produce a fermentationproduct.

The dewatered fermentation liquor solid residue comprises lignin andthese are generally difficult to dewater. Generally the dewateredfermentation liquor solid residue is subjected to a drying stage and thedried residue may for instance be used as a solid fuel, a nutrientsource for further fermentation or a source of chemicals. The processenables the manufacture of the fermentation product to be made moreefficiently. Preferably the fermentation product is selected from thegroup consisting of ethanol, glycerol, acetone, n-butanol, butanediol,isopropanol, butyric acid, methane, citric acid, fumaric acid, lacticacid, propionic acid, succinic acid, itaconic acid, acetic acid,acetaldehyde, 3-hydroxypropionic acid, glyconic acid and tartaric acidand amino acids such as L-glutamic acid, L-lysine, L-aspartic acid,L-tryptophan, L-arylglycines or salts of any of these acids.

The following example illustrates the invention.

EXAMPLE

Various anionic polymers are tested on a post-distillation fermentationliquor to establish filterability or dewatering efficiency. Each anionicpolymer is tested by measuring the capillary suction time (CST). CST isbased on the suction pressure created by capillaries within absorbentpaper. A standard-sized circular area in the centre of a piece ofabsorbent paper is exposed to the sample, whilst the remaining area ofpaper is used to absorb the filtrate drawn out by the capillary suctionof the paper. The rate at which filtrate spreads outward from thesample, saturating progressively an increasing area of paper, iscontrolled predominantly by the filterability of the sample. The CSTapparatus automatically measures the time for the interface between thewet and dry portions of the paper to travel a given distance. Thereading obtained is the CST measured in seconds. The lower the CST thebetter the filterability. A 10 mm diameter sample cell is used. Thefermentation liquor sample (8% dry solids) from a fuel ethanoldistillery stills bottom is used as a substrate. Polymer is added to thesample. The sample is inverted 8 times and the mixture poured into theCST apparatus. The rate at which free water is drawn outwards from thesample is determined. The faster the rate of dewatering, the lower theCST obtained. The results are shown in Table 1 for the CSTs obtained incomparison with (a) Target CST: from the centrate of a centrifugedsample of the fermentation liquor and (b) Control: water addition aloneto the sample rather than polymer. Polymer doses quoted are based on theamount added to the fermentation liquor having a solids content of 8%

TABLE 1 Anionic Content Intrinsic CST Polymer Flocculant (weight %)¹Viscosity (dl/g) (seconds) Dose (ppm) Supernatant 35 (Target) Control126 (Water) Polymer 1 20 18 283 30 Polymer 2 30 18 279 30 Polymer 3 4018 215 30 Polymer 4 40 18 155 30 Polymer 5 50 16 154 15 Polymer 6 52 1169 30 Polymer 7 55 16 48 30 Polymer 8 70 9 33 120 Polymer 9 100 13 77240 Polymer 10 100 13 82 120 Polymer 11 100 1 85 120 Carrageenan Notmeasured Not measured 55 180 ¹polymers are sodium acrylate:acrylamidecopolymers except polymers 4, and 7 which are poly2-acrylamido-2-methylsulphonate:acrylamide copolymers and 11 which ispoly 2-acrylamido-2-methylsulphonate

1. A process of separating suspended solids from a fermentation liquorby subjecting the liquor to a solids-liquid separation stage, whereinthe fermentation liquor is produced in a fermentation process for theproduction of a fermentation product, which fermentation liquorcomprises lignin, wherein the solids-liquid separation stage comprisestreating the fermentation liquor with an anionic polymer having ananionic content of at least 50% by weight and having an intrinsicviscosity of at least 4 dl/g (measured in 1 M NaCl at 25° C.) whereinthe anionic polymer is formed from anionic monomers selected from thegroup consisting of (meth) acrylic acid (or salts), maleic acid (orsalts), itaconic acid (or salts), fumaric acid (or salts), vinylsulfonic acid (or salts), allyl sulfonic acid, and 2-acrylamido-2-methylsulfonic acid (or salts), optionally in the presence of a water-solublenon-ionic acrylamide monomer, flocculating the suspended solids andlignin in the fermentation liquor and subjecting the fermentation liquorto a mechanical dewatering stage selected from at least one of, acentrifuge, a screw press, a filter press, a belt filter press, ahorizontal belt filter or a pressure filter to separate the flocculatedsuspended solids and lignin as cake solids, wherein the cake solidscontain mainly lignin, with the proviso that the solids-liquidseparation stage does not include a cationic polymer having an intrinsicviscosity (IV) of at least 4 dl/g.
 2. A process according to claim 1 inwhich the fermentation liquor is subjected to a distillation stagewherein the fermentation product is recovered, wherein the liquor isrecovered from the distillation stage as a stillage stream and thensubjected to the solids-liquid separation stage.
 3. A process accordingto claim 1 in which the fermentation liquor contains the fermentationproduct wherein the liquor is subjected to the solids-liquid separationstage and then passed to a distillation stage wherein the fermentationproduct is recovered.
 4. A process according to claim 1 in which thesolid-liquid separation stage further comprises addition of a cationicpolymer that exhibits an intrinsic viscosity below 4 dl/g (measured in 1M NaCl at 25° C.).
 5. A process according to claim 4 in which thecationic polymer exhibits a charge density of at least 3 meq/g.
 6. Aprocess according to claim 4 in which the cationic polymer is selectedfrom the group consisting of polyamines, amine/epihalohydrin additionpolymers, polymers of dicyandiamide with formaldehyde, polymers ofdiallyldimethyl ammonium chloride (DADMAC), cationic starch and cationicinulin, polymers of dialkyl amino alkyl (meth)acrylates (or salts) anddialkyl amino alkyl (meth) acrylamides (or salts).
 7. A processaccording to claim 4 in which the anionic polymer and cationic polymerare added sequentially.
 8. A process according to claim 4 in which thedose of cationic polymer is at least 50 grams per tonne (based on dryweight of fermentation liquor).
 9. A process according to claim 4,wherein the cationic polymer has a molecular weight of below 1,000,000.10. A process according to claim 1 in which the dose of anionic polymeris at least 50 grams per tonne (based on dry weight of fermentationliquor).
 11. A process according to claim 1 in which the solid-liquidseparation stage further comprises addition of a siliceous material. 12.A process according to claim 11 in which the siliceous material isselected from the group consisting of silica based particles, silicamicrogels, colloidal silica, silica sols, silica gels, polysilicates,cationic silica, aluminosilicates, polyaluminosilicates, borosilicates,polyborosilicates, zeolites and swellable clays.
 13. A process accordingto claim 11 in which the siliceous material is an anionicmicroparticulate material.
 14. A process according to claim 11 in whichthe siliceous material is a bentonite type clay.
 15. A process accordingto claim 11 in which the siliceous material is selected from the groupconsisting of hectorite, smectites, montmorillonites, nontronites,saponite, sauconite, hormites, attapulgites and sepiolites.
 16. Aprocess according to claim 1 in which the treated liquor from whichsuspended solids have been removed is recycled and used as wash water.17. A process according to claim 1 wherein the cake solids are subjectedto a drying stage to provide a dry solid material and in which the drysolid material is used as a solid fuel.
 18. A process according to claim1 in which the fermentation liquor has not been subjected to atemperature of at least 50° C.
 19. A process according to claim 1 inwhich the fermentation product is selected from the group consisting ofethanol, glycerol, acetone, n-butanol, butanediol, isopropanol, butyricacid, methane, citric acid, fumaric acid, lactic acid, propionic acid,succinic acid, itaconic acid, acetic acid, acetaldehyde and3-hydroxypropionic acid, glyconic acid, tartaric acid, L-glutamic acid,L-lysine, L-aspartic acid, L-tryptophan, L-arylglycines and salts of anyof these acids.